ABB PCD235A 3BHE032025R0101 Automation Controller
- Product Code: PCD235A 3BHE032025R0101
- Availability: In Stock
ABB PCD235A 3BHE032025R0101
Overview
The ABB PCD235A 3BHE032025R0101 is a next-generation Programmable Automation Controller (PAC) designed for the most demanding industrial applications requiring high-speed processing, extensive I/O capabilities, and advanced safety features. Building on the robust foundation of the PCD230 series, the PCD235A delivers enhanced performance, scalability, and connectivity for critical control systems in industries such as oil & gas, power generation, and advanced manufacturing.
Key Features
- Ultra-High Performance Processing: Equipped with a 64-bit ARM Cortex-A72 processor clocked at 2.0 GHz, delivering 3x faster execution than previous models and supporting complex control algorithms with sub-millisecond response times.
- Triple Redundancy Architecture: Features fully redundant CPU, power supplies, and communication interfaces with hot-swap capabilities, ensuring zero-downtime operation in mission-critical applications.
- Massive I/O Capacity: Supports up to 16,384 I/O points with advanced distributed I/O capabilities, making it suitable for large-scale, complex automation systems.
- Advanced Communication Suite: Includes 4 x Gigabit Ethernet ports, 3 x RS485/RS232 ports, and support for all major industrial protocols including PROFINET IRT, EtherNet/IP, Modbus TCP, OPC UA, and DNP3.
- Safety Integrity Level 3 (SIL 3): Certified to IEC 61508 SIL 3 and EN ISO 13849-1 PL e standards, with integrated safety functions for critical control applications.
- Extended Environmental Resilience: Designed for extreme environments with operating temperature range of -40°C to +85°C, enhanced vibration/shock resistance, and protection against dust and moisture (IP67 options available).
- Advanced Security Framework: Incorporates ABB's cybersecurity suite with secure boot, encrypted communication, and intrusion detection to protect against cyber threats.
- Integrated Analytics & Machine Learning: Built-in analytics engine supporting edge computing and machine learning algorithms for predictive maintenance and process optimization.
Technical Specifications
| Parameter | Specification |
|---|---|
| Processor | 64-bit ARM Cortex-A72, 2.0 GHz |
| Memory | 8 GB DDR4 RAM, 32 GB eMMC flash, 1 TB SSD option |
| I/O Capacity | Up to 16,384 I/O points |
| Communication Interfaces |
|
| Real-Time Clock | Battery-backed, accuracy ±30 seconds/year |
| Power Supply | 24V DC ±30%, triple redundant option with automatic failover |
| Power Consumption | 25W (typical), 40W (max) |
| Operating Temperature | -40°C to +85°C (extended) |
| Humidity | 5-95% non-condensing, IP67 option available |
| Vibration Resistance | 5-2000 Hz, 5g (IEC 60068-2-6) |
| Shock Resistance | 100g, 6ms (IEC 60068-2-27) |
| Dimensions | 150mm x 120mm x 145mm (5.9" x 4.7" x 5.7") |
| Weight | Approximately 1.8kg (4.0lbs) |
| Certifications | CE, UL, CSA, ATEX, IECEx, SIL 3, PL e, NEBS Level 3 |
Typical Applications
- Ultra-critical control systems in oil & gas exploration and production
- Nuclear power plant safety systems and critical infrastructure control
- High-speed, high-precision manufacturing processes (e.g., semiconductor fabrication)
- Autonomous transportation systems and smart city infrastructure
- Defense and aerospace applications requiring ruggedized, high-reliability controllers
- Advanced energy storage systems and grid stabilization applications
System Compatibility
The PCD235A is designed to interface with:
- ABB's System 800xA, AC 800M, and Symphony Plus control systems
- Third-party PLCs, DCS, and SCADA systems via all major industrial protocols
- ABB's full range of I/O modules, safety systems, and field devices
- Advanced HMI and visualization platforms for operator interface
- Cloud-based analytics and enterprise resource planning (ERP) systems
Programming & Configuration
The PCD235A supports advanced programming and configuration capabilities:
- IEC 61131-3 compliant programming with support for all five standard languages
- Advanced function block libraries for industrial automation and safety applications
- Model-based design and simulation tools for system-level development
- Remote configuration, monitoring, and maintenance via secure VPN and ABB Ability™
- Integrated version control and collaborative development environment